Digital Manufacturing of Patterns for Casting through Rapid Prototyping (RP) Technologies / (Record no. 607409)
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| 000 -LEADER | |
|---|---|
| fixed length control field | 03007nam a22001577a 4500 |
| 003 - CONTROL NUMBER IDENTIFIER | |
| control field | NUST |
| 082 ## - DEWEY DECIMAL CLASSIFICATION NUMBER | |
| Classification number | 670 |
| 245 ## - TITLE STATEMENT | |
| Title | Digital Manufacturing of Patterns for Casting through Rapid Prototyping (RP) Technologies / |
| Statement of responsibility, etc. | Malik Akhtar Rasool |
| 264 ## - PRODUCTION, PUBLICATION, DISTRIBUTION, MANUFACTURE, AND COPYRIGHT NOTICE | |
| Place of production, publication, distribution, manufacture | Islamabad : |
| Name of producer, publisher, distributor, manufacturer | SMME- NUST; |
| Date of production, publication, distribution, manufacture, or copyright notice | 2009. |
| 300 ## - PHYSICAL DESCRIPTION | |
| Extent | 87p. ; |
| Other physical details | Soft Copy |
| Dimensions | 30cm. |
| 500 ## - GENERAL NOTE | |
| General note | Sand Casting is very old technique for casting metal parts. In this process a pattern is<br/>made which is a replica of the desired part. The pattern is placed in a box and curing sand is<br/>poured around it. After curing of sand, pattern is detached so that replica is imprinted in the<br/>sand. Then metal in molten form is added into the hollow portion and desired part is obtained<br/>after cooling. The process is cheap and incorporates all kinds of metals, however, the<br/>correctness of the final part is primarily dependent on the correctness of the pattern itself.<br/>Rapid Prototyping (RP) is a collection of contemporary manufacturing methods which<br/>create the part straight from Computer Aided Design (CAD) model using layer-by-layer<br/>deposition technique. The CAD model is first sliced and each cross section of the CAD<br/>model is used as a guide to deposit material at the desired location. The RP process varies<br/>with the technology being used. Additive Manufacturing (AM) has been of significance<br/>importance because of its precision and overall time reduction in product development<br/>process. Moreover, a prototype can be developed to know the functioning of the actual part<br/>which gives flexibility to designers to vary the design to eliminate the inaccuracies.<br/>A case study was undertaken in this research work in collaboration with KSB Pumps<br/>Hassan Abdal, Pakistan. KSB pumps are a well renowned manufacturers of pumps for variety<br/>of applications. The company was facing problem in one of their pumps named ‘Sewatec<br/>250-401’ whose performance (efficiency) was not up to the desired standards. The impeller<br/>of the pump was being manufactured through manual pattern making and sand casting<br/>techniques. After detailed study of the manufacturing process of the said pump, it was<br/>observed that the vane of said impeller was manufactured in a crude way leading to doubts in<br/>its accuracy. Therefore, it was decided that the vane of this pump will be manufactured<br/>replacing existing manual pattern making with RP patterns and performance of the new and<br/>old pumps will be compared.<br/>The pump manufactured using RP technique showed higher efficiency (83.6%<br/>efficiency) as compared to the one manufactured using manual patterns (74% efficiency) and<br/>met all performance standards (82% efficiency). The manufacturing through RP reduced the<br/>overall cost of the manufacturing by 1/8th and considerably reduced the time to manufacture<br/>(by 11 weeks). |
| 650 ## - SUBJECT ADDED ENTRY--TOPICAL TERM | |
| Topical term or geographic name entry element | MS Design and Manufacturing Engineering |
| 700 ## - ADDED ENTRY--PERSONAL NAME | |
| Personal name | Supervisor : Dr. Mushtaq Khan |
| 856 ## - ELECTRONIC LOCATION AND ACCESS | |
| Uniform Resource Identifier | <a href="http://10.250.8.41:8080/xmlui/handle/123456789/8920">http://10.250.8.41:8080/xmlui/handle/123456789/8920</a> |
| 942 ## - ADDED ENTRY ELEMENTS (KOHA) | |
| Source of classification or shelving scheme | |
| Koha item type | Thesis |
| Withdrawn status | Permanent Location | Current Location | Shelving location | Date acquired | Full call number | Barcode | Koha item type |
|---|---|---|---|---|---|---|---|
| School of Mechanical & Manufacturing Engineering (SMME) | School of Mechanical & Manufacturing Engineering (SMME) | E-Books | 01/16/2024 | 670 | SMME-TH-04 | Thesis |
