Experimental Study on Casting Design and Manufacturing of Steering Knuckle / (Record no. 612424)

000 -LEADER
fixed length control field 02734nam a22001577a 4500
082 ## - DEWEY DECIMAL CLASSIFICATION NUMBER
Classification number 670
100 ## - MAIN ENTRY--PERSONAL NAME
Personal name ABDUL AHAD,
245 ## - TITLE STATEMENT
Title Experimental Study on Casting Design and Manufacturing of Steering Knuckle /
Statement of responsibility, etc. ABDUL AHAD
264 ## - PRODUCTION, PUBLICATION, DISTRIBUTION, MANUFACTURE, AND COPYRIGHT NOTICE
Place of production, publication, distribution, manufacture Islamabad :
Name of producer, publisher, distributor, manufacturer SMME- NUST;
Date of production, publication, distribution, manufacture, or copyright notice 2024.
300 ## - PHYSICAL DESCRIPTION
Extent 157p.
Other physical details Soft Copy
Dimensions 30cm
500 ## - GENERAL NOTE
General note The steering knuckle is a vital component in vehicles, serving as the crucial link between the<br/>suspension system, steering mechanism, wheel hub, and vehicle chassis. To produce a defect free<br/>mass production of complex shape components like steering knuckle various parameters are<br/>involved. In this study we have only worked on the elimination of the major defects like porosity,<br/>shrinkage, air traps, cold shuts, hot tears and sand inclusion. All these defects are due to improper<br/>feeding of metal in mold cavity. Designing effective gating systems and selection of casting shape<br/>and casting allowance for sand casting is a prolonged and resource-intensive process which<br/>results in sound casting. Traditional trial-and-error methods often result in suboptimal designs<br/>which may not be the best one, leading to increased costs and casting defects. The steering<br/>knuckle used for experimentation is composed of SG Cast Iron. This research aims to develop an<br/>optimized gating system for steering knuckle production through the application of casting<br/>simulation software, Altair Inspire. By implementing methodologies and mathematical modeling,<br/>results visualization and selective design strategies through simulation and experiments this<br/>project seeks to predict casting behavior, minimize shrinkage, and enhance yield. This is done to<br/>reduce the rejection rate of casting production of steering knuckle in a foundry. The produced<br/>steering knuckles must be fully free from porosity, cold shuts and sand inclusion. Moreover, by<br/>performing few experiments and vast number of simulation iterations of gating system design<br/>and casting cavity of product for filling and solidification of mold in ideal and worst conditions<br/>to get accurate results. The simulations were carried out and molten metal flow and simulation<br/>results are observed by filling and solidification modules of software. The purpose of this study<br/>is to create the most efficient and reliable gating system design with best fit casting of product,<br/>implementing unidirectional solidification that ensures the sound castings process production of<br/>steering knuckle while fine-tuning the resource utilization.
650 ## - SUBJECT ADDED ENTRY--TOPICAL TERM
Topical term or geographic name entry element MS Design and Manufacturing Engineering
700 ## - ADDED ENTRY--PERSONAL NAME
Personal name Supervisor : Dr. Shahid Ikramullah Butt
856 ## - ELECTRONIC LOCATION AND ACCESS
Uniform Resource Identifier <a href="http://10.250.8.41:8080/xmlui/handle/123456789/48465">http://10.250.8.41:8080/xmlui/handle/123456789/48465</a>
942 ## - ADDED ENTRY ELEMENTS (KOHA)
Source of classification or shelving scheme
Koha item type Thesis
Holdings
Withdrawn status Permanent Location Current Location Shelving location Date acquired Full call number Barcode Koha item type
  School of Mechanical & Manufacturing Engineering (SMME) School of Mechanical & Manufacturing Engineering (SMME) E-Books 12/24/2024 670 SMME-TH-1102 Thesis
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