Effect of Process Parameters and Filler Materials on Mechanical Properties of TIG Welded Aluminum Alloys / (Record no. 614569)

000 -LEADER
fixed length control field 02452nam a22001577a 4500
082 ## - DEWEY DECIMAL CLASSIFICATION NUMBER
Classification number 621
100 ## - MAIN ENTRY--PERSONAL NAME
Personal name Khan, Muhammad Ammar
245 ## - TITLE STATEMENT
Title Effect of Process Parameters and Filler Materials on Mechanical Properties of TIG Welded Aluminum Alloys /
Statement of responsibility, etc. Muhammad Ammar Khan
264 ## - PRODUCTION, PUBLICATION, DISTRIBUTION, MANUFACTURE, AND COPYRIGHT NOTICE
Place of production, publication, distribution, manufacture Islamabad :
Name of producer, publisher, distributor, manufacturer SMME- NUST;
Date of production, publication, distribution, manufacture, or copyright notice 2025.
300 ## - PHYSICAL DESCRIPTION
Extent 132p.
Other physical details Soft Copy
Dimensions 30cm
500 ## - GENERAL NOTE
General note TIG welding has wide area of application in various industries like automobile, aerospace and<br/>marine, etc. In TIG welding, welding parameters and filler materials play a vital role in creating a<br/>strong welded joint. This research work was focused on investigation of effect of process<br/>parameters and filler materials on TIG welding of AA 5052-T0 and AA 7075-T0. In the present<br/>study, three TIG welding parameters, current, gas flow rate and filler rod diameter were changed<br/>up to three levels and their effects on tensile strength, flexural strength (face/root), micro-hardness,<br/>and microstructure were investigated. Two different filler materials, ER 4043 and ER 5356 were<br/>utilized in this study. Experiments were conducted on a 1.5 mm thick sheet of AA 5052 and AA<br/>7075 and were designed according to Taguchi method. Moreover, for optimization techniques like<br/>S/N ratio, ANOVA analysis and regression analysis were also utilized. For ER 4043 samples,<br/>maximum tensile strength, flexural strength (face), flexural strength (root) and micro-hardness<br/>obtained were 193.2 MPa, 382.3 MPa, 271 MPa and 77.1 HV respectively. Similarly, for ER 5356<br/>sample maximum tensile strength, flexural strength (face), flexural strength (root) and microhardness obtained were 196.4 MPa, 481.9 MPa, 187 MPa and 88.6 HV respectively. It was found<br/>that current was the most influential parameter followed by filler rod diameter. ER 5356 showed<br/>better mechanical properties but it was more prone to hot cracking. Optimized responses were<br/>obtained at current 70A, gas flow rate 11 L/min and filler rod diameter 1.6 mm with ER 5356 filler<br/>rod diameter. Model confirmatory test showed less than 5% error between predicted and<br/>experimental values. Microstructural analysis also showed presence of intermetallic compounds<br/>like Al-Si, Mg2Si and Al3Mg2 in welded samples of ER 4043 and ER 5356.
650 ## - SUBJECT ADDED ENTRY--TOPICAL TERM
Topical term or geographic name entry element MS Mechanical Engineering
700 ## - ADDED ENTRY--PERSONAL NAME
Personal name Supervisor : Dr. Sadaqat Ali
856 ## - ELECTRONIC LOCATION AND ACCESS
Uniform Resource Identifier <a href="http://10.250.8.41:8080/xmlui/handle/123456789/54239">http://10.250.8.41:8080/xmlui/handle/123456789/54239</a>
942 ## - ADDED ENTRY ELEMENTS (KOHA)
Source of classification or shelving scheme
Koha item type Thesis
Holdings
Withdrawn status Permanent Location Current Location Shelving location Date acquired Full call number Barcode Koha item type
  School of Mechanical & Manufacturing Engineering (SMME) School of Mechanical & Manufacturing Engineering (SMME) E-Books 08/27/2025 621 SMME-TH-1144 Thesis
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